1 (502) 638-8000
Headquarters: 9300 Shelbyville Rd, Ste 609 • Louisville, KY 40222

Call Us:

1 (502) 638-8000

Manufacturing

We handle everything from kitting and sub-assembly to full outsourced manufacturing.

We align labor with automation so you can focus on product innovation.

THE OPPORTUNITY

Your Factory Floor Shouldn't Do Everything

There’s work that belongs on your production line, and there’s work that doesn’t. Assembly steps that pull your team away from core manufacturing. Kitting that takes up space you need for something else. Service parts that don’t fit your high-volume production flow.

When you try to do all of it in-house, you end up with expensive labor doing simple assembly, floor space tied up with work that doesn’t drive your core business, and production schedules that get complicated fast.

We take that work off your plate. We have the facilities, the equipment, and the people to handle it. You get to focus on what you do best while we handle the rest.

Our Approach

We Do Something With It

We’re not interested in just storing your inventory. We want to touch it. Assemble it. Kit it. Inspect it. Add value before it moves to the next step.

The more we do with your product while it’s in our hands, the more value we create. That’s the model. We take work off your floor and handle it in ours, with the same quality standards and a fraction of the complexity.

For automotive customers, that often means sequencing. We receive components, sequence them to your production schedule, and deliver them line-side exactly when they’re needed. For appliance and consumer goods customers, it might mean sub-assembly, kitting, or packaging. For service parts, it could mean small-batch manufacturing that doesn’t fit a Tier 1 supplier’s high-volume model.

We figure out what makes sense for your situation and build a program around it.

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See It in Action

Learn how we helped Toyota solve a complex service parts challenge by building a flexible, small-batch headliner program.
WHAT WE DO

Outsourced Manufacturing & Assembly

Kitting & Sub-Assembly

We take multiple SKUs and combine them into finished kits or sub-assemblies, ready for your production line or end customer. This includes bundling, labeling, and packaging.

Automotive Sequencing

ILVS and broadcast sequencing for just-in-time delivery to your production line. We sequence parts to your build schedule and deliver them line-side when you need them.

Service Parts Manufacturing

Small-batch assembly for aftermarket and service parts that don’t fit traditional high-volume manufacturing. We’ve built programs for OEMs who needed a flexible Tier 1 partner for complex, low-volume parts.

Quality Inspection

Visual inspection, sorting, and quality control to catch defects before they reach your line or your customer.

Industries

Manufacturing Solutions Across Sectors

We don’t just store your products. We build them.

HJI provides outsourced assembly, sub-assembly, kitting, sequencing, and line-side presentation so you can free up your own floor space for higher-value production. We’re a Tier 1 supplier for Toyota, manufacturing headliners and managing the full supplier relationship from our Louisville facility. From stamping and robotic welding to plastic injection molding, we align labor and automation around what you actually need. You focus on product innovation. We focus on getting it built right.

Appliances

We handle outsourced assembly, sub-assembly, and kitting for appliance components so you can free up your production floor for higher-value work.

Automotive

We build seats, manufacture headliners, sequence parts, and deliver line-side as a Tier 1 supplier. Your production line keeps moving. We make sure of it.

Consumer Goods & Retail

We provide assembly, kitting, and packaging support so you can scale production without expanding your own facility or adding headcount.

Food & Beverage

We handle kitting, repacking, and co-packing for food and beverage brands, breaking bulk product down into retail-ready configurations based on your customers’ specs.

Healthcare

We handle assembly and kitting for healthcare products with the precision and consistency our quality management systems are built to deliver.

Reshoring & Domestic Manufacturing

Bringing Production Home? We're Ready

The shift toward domestic manufacturing is picking up speed, and a lot of companies are realizing they need more than just a building to make it work.
They need a partner who already has the people, the processes, and the floor space to hit the ground running. That’s where we come in. Our team has spent three decades building manufacturing and assembly operations for major OEMs, which means we’re not learning on the job. We’ve already done the hard part. You bring the product strategy, and we’ll help you build the operation around it right here in the middle of the country, with access to more than half of the U.S. population within two days by ground.

Why HJI

30 Years of Doing the Hard Stuff

We started in automotive. We’ve been a Tier 1 and Tier 2 supplier to OEMs for decades. We know what it takes to deliver parts on time to a production line that doesn’t stop.

That experience shaped how we think about manufacturing support. We understand the stakes. We know that when we’re part of your supply chain, there’s no margin for error.

If you’re looking for a partner who can take real work off your floor and handle it with the same rigor you expect from your own team, let’s talk.

FAQs

Frequently Asked Questions

Our manufacturing capabilities go well beyond basic assembly, and that usually sparks a lot of good questions. These are the ones we hear most. If yours isn’t listed, let’s get on a call and work through it together.

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LET’S TALK

Ready to move your business forward?

Tell us what’s keeping you up at night. A capacity crunch. Labor challenges. A supply chain that needs rethinking. We’ll listen first, then build a solution around your needs.